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#1
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Air Gap in SE-Transformer
Hi to all,
someone wound me a se-transformer for my 2a3 amp.What i have is a bobbin and the c-cores. How can i find the right air gap for the cores? Knows someone a simple measurement to determin the gap? I have voltmeter,scope and wavegenerator available. Thank you very much frank |
#2
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Frank,
Simply take some paper with varying thickness' and stack them up to 0.010 (0.25mm). Insert them into the "c" cores. This is a good starting point. The ideal won't be far from this value. The target is to get the inductance as flat as possible with varying levels of dc current through the primary. The 2A3 takes about 50 mA. So your transformer should be flat in inductance from 0-50 mA. If you could tell me the core cross sectional area, the core material (with its' laminate thickness), and the number of primary turns, I can calculate the ideal thichness of the gap. There is an empirical way of accomplishing this with simple voltmeter readings. It is a triangulation method that determines inductance. It is too complicated to describe here but if you are intereested I can send you a scan of the pages. Carroll "frank" wrote in message m... Hi to all, someone wound me a se-transformer for my 2a3 amp.What i have is a bobbin and the c-cores. How can i find the right air gap for the cores? Knows someone a simple measurement to determin the gap? I have voltmeter,scope and wavegenerator available. Thank you very much frank |
#3
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frank wrote: Hi to all, someone wound me a se-transformer for my 2a3 amp.What i have is a bobbin and the c-cores. How can i find the right air gap for the cores? Knows someone a simple measurement to determin the gap? I have voltmeter,scope and wavegenerator available. Thank you very much frank I assume you don't know if there will be a sufficient amount of inductance at LF. Set up the transformer with an initial gap of 2 sheets of paper from your notebook to each side of the C-core joins. Set up the amp to run at just under the full power into the rated load value of dummy resistor load at 1 kHz. Then wind down the frequency, keping amplitude constant to the 2A3 grid. At some F below 100 Hz, With too little paper in the "gap" there will be sudden distortion and pulses of current in the tube during part of the sine wave cycle. Increase the paper layers until the tranny does not cause current pulses from saturation until 20 Hz. The reponse should still be very near that at 1 kHz. this means the amount of inductance is sufficient to cause no loss of LF response. But saturation might still begin at 10 Hz, sen as sudden gross distortion on the waveform on a CRO. Add slightly more paper, until current pulses don't occur as F is reduce from 100 to 1 Hz. You may find the -3 dB response is at say 16 Hz, which is due to the gain in the map reducing 3 dB when the primary inductance has become a low enough impedance to cause a 3 dB loss. In this triode case there is a 3 dB gain loss when the reactance in ohms of the inductance equals the load plus the Ra of the tube in parallel. So ir Ra = 800 ohms, and RL = 4k, RA = 666 ohms, and if the -3 dB point is 16 Hz, then Lp = 666 / ( 6.28 x 16 ) = 6.6 Henries. This isn't a lot of inductance. The gap has the effect of reducing the effective permeability, u, of the iron, from perhaps 10,000 for grain oriented silicon steel C-cores, to perhaps only 500. The gap limits the magnetisation of the core by the DC flow in one direction, with the added flow of signal current, which demagnetizes the core in one direction, and increases the magnezation in the other, and we have to try to prevent running the tranny so that the wanted voltage level tries to exceed the limitation of the ability of the iron to magnetize. Its possible that your tranny will allow a full power level signal without much core distortion seen on the CRO trace, right down to 10 Hz, full power, in which case the tranny has good bass response. But many SE OPTs start distorting badly, ie, more than 5% from the core, at 40 Hz, near full power, and no matter where one sets the gap, and such a tranny is probably shelved for another lower power project. Its probably better to have a slightly bigger gap than required. One can measure the inductance with DC by removing the secondary load, and placing a 10 ohm R between anode and OPT primary, and by measuring the transformer primary current and dividing that into the voltage across the primary, all done away from full power or distortion, one can measure the impedance of the primary with a certain gap. As the gap is increased from zero, the inductance rises, then at some gap you have to find experimentally, the L is at a maximum, before slowly declining as yet more paper sheets are inserted into the gap using the same test conditions. I prefer using an inductance of 10% less than maximum, by increasing the gap past the peak L. This allows for the vaguries of DC transient events, or an increase in Ia at some time. Insufficient inductance is seen as a -3dB point which is above 20 Hz. So it would be possible that after tuning the gap for slightly less than maz L, the -3 pole is at say 30 Hz, but no matter what signal is fed to the tube less than tube overload, ie, clipping, saturation won't occur. We want the tube to overload agaed of the core saturating. I make no apologies on behalf of the God Of Triodes, who deliberately made setting up SET OPTs difficult to make sure DIYers had a tough walk towards getting fidelity from SET amps, which are heaven on earth when they are done right. Patrick Turner. |
#4
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Gentleman,
thank you very much!! First i have to translate and than to understand! frank |
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