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  #1   Report Post  
Frank Stearns
 
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Default DELTA - Cap Analysis; Cap Biasing


In preparation for replacing or in some cases removing the electrolytics
in my Soundcraft Delta, I've been cataloging those in the signal path.
I've made offset measurements on both sides of many caps and found some
with zero offset on either side. Good candidates for removal, I'd guess.
(I did throw a 0.5 uf cap across the scope probe to filter the AC noise
component, which was obscuring the small DC offsets.)

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on the
cap. Obviously the cap hasn't blown apart from the small reversal, but
does the distortion go up?

Second item is why certain cap values were chosen by the designer. Most of
the interstage couplers are 47 uf/25 V -- perhaps a large enough value so
that after going through a number of them the LF roll off is still below
20 Hz. (Though if stuck using these, perhaps I should bump them up to 100
uf for better LF?)

What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea to
band-limit the LF so that the control action is clean(er) across a wide
range of dirt in the part and aging? Or am I missing something?

Next, the input to the L/R mix summing amps (and aux bus summers) is 1000
uf/6.3V. Why the huge value here? Why not 100 or 470? (Not saying they
should be that way, just curious as to why.)

CAP BIASING - where electrolytic caps must be used, this seems like an
interesting idea to try, but I wonder how best to do this. How much bias V
do we need? If I grab, say, the 17V positive rail through dropping
resistors to provide a couple of volts, won't there be increased crosstalk
by some signal getting back into the pos. rail and into other bias
injection points? (Not to mention the op amps themselves.)

Should I use a little regulator, say a 7803 (if there is such a beast, or
a 7805 if not) local to each cap "pair" I'd want to bias? By pair I mean
two electros replacing an original single cap, with the + sides tied
back-to-back and the bias injected there. Would the output stages of such
regulators impact the signal fidelity?

Thanks again for the help and experiences in this area. Thanks to those
who have responded to these Delta threads in the past, especially Mr.
Williams, Mr. Dorsey, and Mr. Sank (sorry if I missed anybody).

Frank Stearns
Mobile Audio
--
  #2   Report Post  
martin griffith
 
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Default

On Fri, 22 Apr 2005 19:45:23 -0000, in rec.audio.pro Frank Stearns
wrote:

snip
Second item is why certain cap values were chosen by the designer. Most of
the interstage couplers are 47 uf/25 V -- perhaps a large enough value so
that after going through a number of them the LF roll off is still below
20 Hz. (Though if stuck using these, perhaps I should bump them up to 100
uf for better LF?)

What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea to
band-limit the LF so that the control action is clean(er) across a wide
range of dirt in the part and aging? Or am I missing something?

snip.
Its quite interesting to look at the LF phase response, when simulated
in LT spice, using voltage followers instead of all the gain stages.
Just make 6 or so opamps with the usual AC coupling between stages and
analyse the o/p

wierd , probably says a lot about the "sound" of a console

Thanks again for the help and experiences in this area. Thanks to those
who have responded to these Delta threads in the past, especially Mr.
Williams, Mr. Dorsey, and Mr. Sank (sorry if I missed anybody).

Frank Stearns
Mobile Audio




martin

After the first death, there is no other.
(Dylan Thomas)
  #3   Report Post  
Kevin Aylward
 
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Default

martin griffith wrote:
On Fri, 22 Apr 2005 19:45:23 -0000, in rec.audio.pro Frank Stearns
wrote:

snip
Second item is why certain cap values were chosen by the designer.
Most of the interstage couplers are 47 uf/25 V -- perhaps a large
enough value so that after going through a number of them the LF
roll off is still below 20 Hz. (Though if stuck using these, perhaps
I should bump them up to 100 uf for better LF?)

What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea
to band-limit the LF so that the control action is clean(er) across
a wide range of dirt in the part and aging? Or am I missing
something?

snip.
Its quite interesting to look at the LF phase response, when simulated
in LT spice, using voltage followers instead of all the gain stages.
Just make 6 or so opamps with the usual AC coupling between stages and
analyse the o/p

wierd , probably says a lot about the "sound" of a console


Unlikely.

Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #4   Report Post  
Scott Dorsey
 
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Default

Frank Stearns wrote:

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on the
cap. Obviously the cap hasn't blown apart from the small reversal, but
does the distortion go up?


Yes.

Second item is why certain cap values were chosen by the designer. Most of
the interstage couplers are 47 uf/25 V -- perhaps a large enough value so
that after going through a number of them the LF roll off is still below
20 Hz. (Though if stuck using these, perhaps I should bump them up to 100
uf for better LF?)


For the most part, it's a matter of the low frequency corner vs. price and
space.

What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea to
band-limit the LF so that the control action is clean(er) across a wide
range of dirt in the part and aging? Or am I missing something?


No, they are probably going into a thing with a high input impedance.
Remember the low end corner is set by the input impedance and the
series capacitance.

Next, the input to the L/R mix summing amps (and aux bus summers) is 1000
uf/6.3V. Why the huge value here? Why not 100 or 470? (Not saying they
should be that way, just curious as to why.)


Because the input impedance on that amp is VERY low to keep the noise
down.

CAP BIASING - where electrolytic caps must be used, this seems like an
interesting idea to try, but I wonder how best to do this. How much bias V
do we need? If I grab, say, the 17V positive rail through dropping
resistors to provide a couple of volts, won't there be increased crosstalk
by some signal getting back into the pos. rail and into other bias
injection points? (Not to mention the op amps themselves.)


Enough that it never goes through the zero-crossing region ever.

Should I use a little regulator, say a 7803 (if there is such a beast, or
a 7805 if not) local to each cap "pair" I'd want to bias? By pair I mean
two electros replacing an original single cap, with the + sides tied
back-to-back and the bias injected there. Would the output stages of such
regulators impact the signal fidelity?


No, you can use resistors since you have a rail that is clean.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
  #5   Report Post  
Kevin Aylward
 
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Default

Scott Dorsey wrote:
Frank Stearns wrote:

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on
the cap. Obviously the cap hasn't blown apart from the small
reversal, but does the distortion go up?


Yes.


Not really. With only a few mv DC across the cap, distortion is not an
issue. What matters is the ac level across it. This depends on the
resistance loading the cap.


Second item is why certain cap values were chosen by the designer.
Most of the interstage couplers are 47 uf/25 V -- perhaps a large
enough value so that after going through a number of them the LF
roll off is still below 20 Hz. (Though if stuck using these, perhaps
I should bump them up to 100 uf for better LF?)


For the most part, it's a matter of the low frequency corner vs.
price and space.


And cost possibly.


What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea
to band-limit the LF so that the control action is clean(er) across
a wide range of dirt in the part and aging? Or am I missing
something?


No, they are probably going into a thing with a high input impedance.
Remember the low end corner is set by the input impedance and the
series capacitance.

Next, the input to the L/R mix summing amps (and aux bus summers) is
1000 uf/6.3V. Why the huge value here? Why not 100 or 470? (Not
saying they should be that way, just curious as to why.)


Because the input impedance on that amp is VERY low to keep the noise
down.


Actually the summing amp is essentially zero input resistance. The cap
size is chosen based on the series resister value feeding the virtual Ov
point, otherwise it would be several farads!


CAP BIASING - where electrolytic caps must be used, this seems like
an interesting idea to try, but I wonder how best to do this. How
much bias V do we need? If I grab, say, the 17V positive rail
through dropping resistors to provide a couple of volts, won't there
be increased crosstalk by some signal getting back into the pos.


The main issue here is noise form the power supply feeding into the
input.

rail and into other bias injection points? (Not to mention the op
amps themselves.)


Enough that it never goes through the zero-crossing region ever.


What are you trying to say here? It dosnt make sense.


Should I use a little regulator, say a 7803 (if there is such a
beast, or a 7805 if not) local to each cap "pair" I'd want to bias?


This is making a mountain out of a mole hill. If one really needs to
have an unbiased electrolyte coupling cap, use a bi-polar one, which is
two back to back ones.



Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.




  #6   Report Post  
Chris Hornbeck
 
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Default

On Sat, 23 Apr 2005 17:07:47 GMT, "Kevin Aylward"
wrote:

Enough that it never goes through the zero-crossing region ever.


What are you trying to say here? It dosnt make sense.


If the absolute voltage across the capacitor is reversed,
or actually even too low, the capacitor is nonlinear.


This is making a mountain out of a mole hill. If one really needs to
have an unbiased electrolyte coupling cap, use a bi-polar one, which is
two back to back ones.


Yes, two unbiased ones.

Chris Hornbeck
"This has been an account for those who don't keep them"
J-LG, _Tout Va Bien_ 1972
  #7   Report Post  
Scott Dorsey
 
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Default

Kevin Aylward wrote:

rail and into other bias injection points? (Not to mention the op
amps themselves.)


Enough that it never goes through the zero-crossing region ever.


What are you trying to say here? It dosnt make sense.


The problems with electrolytic linearity issues all have to do with
cases when there is very little voltage across the cap. So the
recommended design practice is to make sure there is sufficient DC
bias across the cap so that at any reasonable signal level, the cap
always has some voltage across it for any part of the waveform.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
  #8   Report Post  
Kevin Aylward
 
Posts: n/a
Default

Scott Dorsey wrote:
Kevin Aylward wrote:

rail and into other bias injection points? (Not to mention the op
amps themselves.)

Enough that it never goes through the zero-crossing region ever.


What are you trying to say here? It dosnt make sense.


The problems with electrolytic linearity issues all have to do with
cases when there is very little voltage across the cap. So the
recommended design practice is to make sure there is sufficient DC
bias across the cap so that at any reasonable signal level, the cap
always has some voltage across it for any part of the waveform.
--scott


Ok, I understand what you are actually saying now with the term "zero
crossing" in this context. This is a little unconventional way of
talking about it. However, when there is litle signal accross a
capacitor, it won't generate any significant distortion, so its simply
not an issue.

For example, its not uncommon to have a single electrolytic cap in the
feedback network of a power amp putting out +/-70V. I can assure you
that such a cap typically allows for the amp to have 0.001% thd.

Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #9   Report Post  
Peter Larsen
 
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Default

Kevin Aylward wrote:

For example, its not uncommon to have a single electrolytic
cap in the feedback network of a power amp putting out +/-70V.
I can assure you that such a cap typically allows for the amp
to have 0.001% thd.


Kevin, have you tried replacing that cap with something relevantly
non-electrolytic and listened?

Kevin Aylward



Kind regards

Peter Larsen

--
*******************************************
* My site is at: http://www.muyiovatki.dk *
*******************************************
  #10   Report Post  
Pooh Bear
 
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Default

Scott Dorsey wrote:

Kevin Aylward wrote:

rail and into other bias injection points? (Not to mention the op
amps themselves.)

Enough that it never goes through the zero-crossing region ever.


What are you trying to say here? It dosnt make sense.


The problems with electrolytic linearity issues all have to do with
cases when there is very little voltage across the cap. So the
recommended design practice is to make sure there is sufficient DC
bias across the cap so that at any reasonable signal level, the cap
always has some voltage across it for any part of the waveform.


Shame about every console made for about the last 25+ yrs I guess ?
Including the very top names.

Truth is - zero biased electros are just fine - when used
*intelligently*.


Graham



  #11   Report Post  
Scott Dorsey
 
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Default

Pooh Bear wrote:
Scott Dorsey wrote:
The problems with electrolytic linearity issues all have to do with
cases when there is very little voltage across the cap. So the
recommended design practice is to make sure there is sufficient DC
bias across the cap so that at any reasonable signal level, the cap
always has some voltage across it for any part of the waveform.


Shame about every console made for about the last 25+ yrs I guess ?
Including the very top names.


It's the case for a lot of them, but take a look at some of the Neve stuff
for an example of how to do it right.

Truth is - zero biased electros are just fine - when used
*intelligently*.


For a lot of things, that's perfectly true.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."
  #12   Report Post  
Mark
 
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Default

Hi,

you mentioned you are looking at the DC bias with a scope. Good.

I hope it is a dual trace scope. I have a suggestion. Set up the two
channels of the scope by attaching the two probes to the same signal
and adjust the gain and position of the scope channels so the two
traces overlap. Use AC coupling on both channels of the scope.

After you have done that, now connect the two probes to the cap in
question, one probe on each side of the cap. Feed a tone through your
circuit. You can now easily compare the signal in and out of the cap.

At low audio frequencies you will probably see some phase shift. You
can also see if the waveform is distorted by the cap.

If you have a distortion analyzer or spectrum analyzer (RTA) (and a
good generator) you can do it that way too.


If you want to make these design changes, I suggest you try to measure
the problem first so you can see how much improvement you made. After
making the measurement you may decide you don't need to make the
changes.

Let us know what you find.

Regarding your question about the cap values. The cap value needed is
also a function of the impedance of the circuit. At 60 Ohms you need
about 270 uF for -3 dB at 10 Hz. At 6,000 Ohms you only need 2.7 uF
for -3 dB at 10 Hz.

Mark

  #13   Report Post  
Phil Allison
 
Posts: n/a
Default


"Frank Stearns"

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on the
cap. Obviously the cap hasn't blown apart from the small reversal, but
does the distortion go up?


** No - not from just a few mV.


Second item is why certain cap values were chosen by the designer. Most of
the interstage couplers are 47 uf/25 V -- perhaps a large enough value so
that after going through a number of them the LF roll off is still below
20 Hz. (Though if stuck using these, perhaps I should bump them up to 100
uf for better LF?)



** By using a large value, the AC signal voltage across the cap is kept
small even at 20 Hz and full levels.


What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea to
band-limit the LF so that the control action is clean(er) across a wide
range of dirt in the part and aging? Or am I missing something?



** The smaller value cap has lower DC leakage current - leakage would
create noise when the fader is moved.

Plus, the impedance of the circuit is higher here.


Next, the input to the L/R mix summing amps (and aux bus summers) is 1000
uf/6.3V. Why the huge value here? Why not 100 or 470? (Not saying they
should be that way, just curious as to why.)



** The summing inputs are "virtual earth" points - so no signal voltage
appears at that point. This means that ( ideally) no signal crosstalk can
find its way from one channel to another via the summing resistors. A small
value cap at that point would allow low frequency crosstalk - so a big one
is used instead.



CAP BIASING - where electrolytic caps must be used, this seems like an
interesting idea to try, but I wonder how best to do this.



** Forget it - to messy and troublesome.

se bi-polar electos as these are *designed* to work with no bias and not
distort.



............... Phil






  #14   Report Post  
Kevin Aylward
 
Posts: n/a
Default

Phil Allison wrote:
"Frank Stearns"

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on
the cap. Obviously the cap hasn't blown apart from the small
reversal, but does the distortion go up?


** No - not from just a few mV.


Second item is why certain cap values were chosen by the designer.
Most of the interstage couplers are 47 uf/25 V -- perhaps a large
enough value so that after going through a number of them the LF
roll off is still below 20 Hz. (Though if stuck using these, perhaps
I should bump them up to 100 uf for better LF?)



** By using a large value, the AC signal voltage across the cap is
kept small even at 20 Hz and full levels.


What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea
to band-limit the LF so that the control action is clean(er) across
a wide range of dirt in the part and aging? Or am I missing
something?



** The smaller value cap has lower DC leakage current - leakage
would create noise when the fader is moved.


In principle sure, in practise, irrelevant. The capacitor value at these
points are not chosen for leakage considerations. Capacitors are usually
chosen to be the smallest consistent with the desired frequency
response, and possible current noise for the mic input.


Plus, the impedance of the circuit is higher here.


Next, the input to the L/R mix summing amps (and aux bus summers) is
1000 uf/6.3V. Why the huge value here? Why not 100 or 470? (Not
saying they should be that way, just curious as to why.)



** The summing inputs are "virtual earth" points - so no signal
voltage appears at that point. This means that ( ideally) no signal
crosstalk can find its way from one channel to another via the
summing resistors. A small value cap at that point would allow low
frequency crosstalk - so a big one is used instead.


This is not why a summer junction is used. Typically the op-amps drive
the summer with a very low output resistance such that one signal
feeding the other through its summing resisters will have its x-talk
attenuated by this ideally zero output resistance, i.e. say 1/10k.

The virtual earth summer is used to prevent *level* interaction between
channels. Consider two channels sourced through say, 10k resisters with
the load 10k. If one channel was now switched off by opening the
resister, the gain of the other channel would change significantly due
to the open channel not being in parallel with the load. The virtual
summer keeps the resistance that each channel sees indepandant of the
other channels state for gain reasons. This has nothing to do with
x-talk.


Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #15   Report Post  
Phil Allison
 
Posts: n/a
Default


Some pig arrogant pommy nut case:

Phil Allison wrote:


** The smaller value cap has lower DC leakage current - leakage
would create noise when the fader is moved.


In principle sure, in practise, irrelevant. The capacitor value at these
points are not chosen for leakage considerations.



** Arrant bull****.



Next, the input to the L/R mix summing amps (and aux bus summers) is
1000 uf/6.3V. Why the huge value here? Why not 100 or 470? (Not
saying they should be that way, just curious as to why.)



** The summing inputs are "virtual earth" points - so no signal
voltage appears at that point. This means that ( ideally) no signal
crosstalk can find its way from one channel to another via the
summing resistors. A small value cap at that point would allow low
frequency crosstalk - so a big one is used instead.


This is not why a summer junction is used.



** Blatant straw man.

The issue is the reason for the high cap value.


Typically the op-amps drive the summer with a very low output resistance
such that one signal feeding the other through its summing resisters will
have its x-talk attenuated by this ideally zero output resistance, i.e.
say 1/10k.



** Wrong. In a great many desks, Soundcraft and others, group and main
buss summing resistors are driven from the wipers of the "pan" controls.




.............. Phil




  #16   Report Post  
Kevin Aylward
 
Posts: n/a
Default

Phil Allison wrote:
Some pig arrogant pommy nut case:

Phil Allison wrote:


** The smaller value cap has lower DC leakage current - leakage
would create noise when the fader is moved.


In principle sure, in practise, irrelevant. The capacitor value at
these points are not chosen for leakage considerations.



** Arrant bull****.


Here we go again...

The dc leakage at the typical mv of offset between stages is completely
insignificant.

The capacitor is just there to ensure that as close to zero is on the
input of each stage, so that dc offsets don't multiply up. In the ideal
case, the caps dont do anything.




Next, the input to the L/R mix summing amps (and aux bus summers)
is 1000 uf/6.3V. Why the huge value here? Why not 100 or 470? (Not
saying they should be that way, just curious as to why.)


** The summing inputs are "virtual earth" points - so no signal
voltage appears at that point. This means that ( ideally) no signal
crosstalk can find its way from one channel to another via the
summing resistors. A small value cap at that point would allow low
frequency crosstalk - so a big one is used instead.


This is not why a summer junction is used.



** Blatant straw man.


I am correcting your erroneous assertion.


The issue is the reason for the high cap value.


The fundamental reason for the high capacitor value is ensure that the
gain settings of each channel do not interact with other. It is not
there for x-talk reduction, although it might well do that as well.



Typically the op-amps drive the summer with a very low output
resistance such that one signal feeding the other through its
summing resisters will have its x-talk attenuated by this ideally
zero output resistance, i.e. say 1/10k.



** Wrong. In a great many desks, Soundcraft and others, group and
main buss summing resistors are driven from the wipers of the "pan"
controls.


Oh dear...those cheaper ones...well, I'll give you some points for that
one...

Nothing changes mate. The fundamental reason, for the virtual earth
summer, as I correctly stated, is to prevent selection of one signal
effecting the level of another signal. Try adding voltages any other
way, and you'll get the point, but then probably not.


Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #17   Report Post  
Phil Allison
 
Posts: n/a
Default


Some pig arrogant, ranting INSANE pommy arsehole:

Phil Allison:


** The summing inputs are "virtual earth" points - so no signal
voltage appears at that point. This means that ( ideally) no signal
crosstalk can find its way from one channel to another via the
summing resistors. A small value cap at that point would allow low
frequency crosstalk - so a big one is used instead.

This is not why a summer junction is used.



** Blatant straw man.


I am correcting your erroneous assertion.



** No such assertion was ever posted by me.

You are not sane, Kev.



The issue is the reason for the high cap value.


The fundamental reason for the high capacitor value is ensure that the
gain settings of each channel do not interact with other.



** More arrant bull****.


It is not there for x-talk reduction, although it might well do that as
well.



* Yet another total self contradiction.

You are not sane, Kev.


Typically the op-amps drive the summer with a very low output
resistance such that one signal feeding the other through its
summing resisters will have its x-talk attenuated by this ideally
zero output resistance, i.e. say 1/10k.



** Wrong. In a great many desks, Soundcraft and others, group and
main buss summing resistors are driven from the wipers of the "pan"
controls.


Oh dear...



** Is your missus dead yet ?


those cheaper ones...well, I'll give you some points for that one...



** You are not sane, Kev.


Nothing changes mate. The fundamental reason, for the virtual earth
summer, as I correctly stated, is to prevent selection of one signal
effecting the level of another signal.



** Same worthless old straw man.

You are not sane, Kev.


Try adding voltages any other
way, and you'll get the point, but then probably not.



** You are not sane, Kev.

**** the hell off.




.................. Phil


  #18   Report Post  
Arny Krueger
 
Posts: n/a
Default

Frank Stearns wrote:

In preparation for replacing or in some cases removing the
electrolytics in my Soundcraft Delta, I've been cataloging those in
the signal path. I've made offset measurements on both sides of many
caps and found some with zero offset on either side. Good candidates
for removal, I'd guess. (I did throw a 0.5 uf cap across the scope
probe to filter the AC noise component, which was obscuring the

small
DC offsets.)


Interesting. It seems like this information would be pretty easy to
confirm from the schematics.

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on

the
cap. Obviously the cap hasn't blown apart from the small reversal,

but
does the distortion go up?


In theory yes, but at this point actual performance is the most
important thing.

If you're so worried about distortion, why haven't you measured it? If
you've got a PC with an audio interface, clever use of a free software
package called the Audio Rightmark will give you a pretty complete
report on noise, distortion, and frequency response in about a minute.

Second item is why certain cap values were chosen by the designer.
Most of the interstage couplers are 47 uf/25 V -- perhaps a large
enough value so that after going through a number of them the LF

roll
off is still below 20 Hz. (Though if stuck using these, perhaps I
should bump them up to 100 uf for better LF?)


The size of the cap is only half the story - how big are the resistors
that load the cap down? Tubed equipment usually has coupling caps on
the order of 0.1 uF to 0.5 uF, but the load impedances are typically
higher.

What I don't quite get, though, are the 2.2 uf/50V parts on the

fader
returns and outputs of most other rotary level controls. Is the idea
to band-limit the LF so that the control action is clean(er) across

a
wide range of dirt in the part and aging? Or am I missing something?


You're missing 50% of the relevant information, which is the impedance
that sets the time constant of an RC circuit, along with the size of
the cap.

Next, the input to the L/R mix summing amps (and aux bus summers) is
1000 uf/6.3V. Why the huge value here? Why not 100 or 470? (Not
saying they should be that way, just curious as to why.)


I guess that this circuit loads the caps down with lower impedances
than the other circuits.

CAP BIASING - where electrolytic caps must be used, this seems like

an
interesting idea to try, but I wonder how best to do this. How much
bias V do we need?


Ideally, the bias should be larger than the peak signal voltage.

If I grab, say, the 17V positive rail through
dropping resistors to provide a couple of volts, won't there be
increased crosstalk by some signal getting back into the pos. rail
and into other bias injection points? (Not to mention the op amps
themselves.)


The bias source should be heavily bypassed to ground to ensure that
this doesn't happen. Using large biasing resistors would help.

Should I use a little regulator, say a 7803 (if there is such a
beast, or a 7805 if not) local to each cap "pair" I'd want to bias?
By pair I mean two electros replacing an original single cap, with
the + sides tied back-to-back and the bias injected there. Would the
output stages of such regulators impact the signal fidelity?


If you understand the purpose of bias, you will probably want to set
the biasing voltage as high as practically possible. Obviously, you
don't want to bias the caps beyond their working voltage. You don't
want to bias the caps to the point where their leakage currents upset
the operating points of the various circuits.

Thanks again for the help and experiences in this area. Thanks to
those who have responded to these Delta threads in the past,
especially Mr. Williams, Mr. Dorsey, and Mr. Sank (sorry if I missed
anybody).


I generally don't respond to recap and reopamp posts because they are
basically founded on the idea that some poorly-educated, inexperienced
guy who doesn't even know how capacitors are sized is going to improve
on a design by a well-experienced engineer who most likely does. ;-(.

My ego is plenty inflated but not so inflated that I totally
disrespect the engineering talents of the staff of the better-known,
widely respected firms like Soundcraft.


  #19   Report Post  
 
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Replace the 47 uf caps with Panasonic FM 220 uf/25 v. This removes low
end rolloffs and phase shift. If you're wiggy about reverse bias, use
slow bipolar caps and bypass with a Wima MKP-2 .01 film cap. The fader
amp sees a 100k impedance, that's why the 2.2 uf value. Replace with a
Wima MKS-2 3.3 uf with a .01 MKP-2 across it.

Use a Black Gate N or NG for the 1000 uf sum cap. Bypass with good
films like MIT or InfiniCaps.

Opamps with higher gain bandwidth like 5532/OPA2134 etc. require a
redesign of the line input stage for stability. LT1358's will allow
direct coupling due to low offsets.

Replace the solo sum amp input cap to a 470 uf with a film bypass.
Replace the 22k feedback resistor with a 10 k for unity gain. Replace
the feedback cap with a 150 pf silver mica for stability.

Reverse bias is common in these mixers, the EQ section will shift bias
from positive to negative by simply rotating the frequency pot. I found
it more important to have a quality bypass around these caps, it
negates the slow response and allows the details through that normally
would be converted to heat through the electrolytic capacitor.

BTW, this info is offered as a help to the community, not to start any
trouble with you folks... So don't blow a gasket, it's only audio !

Jim Williams
Audio Upgrades

  #20   Report Post  
Mark
 
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Frank,

if you decide to make all these changes, please make some before and
after distortion and frequency response measurements and share the
results with us.

thanks

Mark



  #21   Report Post  
Frank Stearns
 
Posts: n/a
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"Mark" writes:

if you decide to make all these changes, please make some before and
after distortion and frequency response measurements and share the
results with us.


I will indeed. Some excellent suggestions have been made on these various
Delta threads and especially this one; the least I can do is report the
results -- what worked; what didn't.

Step one has been bringing the thing back to a starting point. Simply
replacing all the worn/noisy switches, failing 1/4" normalling phone
jacks, and the mother and monitor ribbon cables has made an obvious
difference already. I have new power supplies awaiting mounting on a rack
panel.

I have at least two shorted caps; several others I suspect of losing
value, as right now the bottom on this console just isn't what it ought to
be. Unfortunately I don't have access to an AP, nor can I plunk down
US$10K to get one. A friend has a Neutrik Minilyzer, but am not sure that
it will have the resolution to do precise measurements but will
investigate that, as well as PC-based analyzer options. I can still do
some crude tests with the generator and scope.

I'd like to have Jim Williams do the whole console, but alas funds are a
bit tight and more importantly, I wouldn't learn nearly as much as I have
by wrapping myself in the schematics and looking around with the scope.

The basic design of each Delta module seems pretty good (and it *is* a
modular console), but as is nearly always case these systems are designed
to a price point -- at least with parts. Nothing wrong with that of
course; meeting a stated design target on budget (and producing a good
value for the market) is good engineering.

But if in the process of replacing parts that need it anyway I can move
that equivalent price point a little (or a lot), and not screw up the
design, I should have a very sweet sounding console, and without getting
into huge piles of cash. I hope.

Thanks again to all for your input. More later.

Frank Stearns
Mobile Audio
--
  #22   Report Post  
Scott Dorsey
 
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Frank Stearns wrote:

I have at least two shorted caps; several others I suspect of losing
value, as right now the bottom on this console just isn't what it ought to
be. Unfortunately I don't have access to an AP, nor can I plunk down
US$10K to get one. A friend has a Neutrik Minilyzer, but am not sure that
it will have the resolution to do precise measurements but will
investigate that, as well as PC-based analyzer options. I can still do
some crude tests with the generator and scope.


You can do some incredibly powerful tests with the generator and scope.

The handiest one is just running a 1 KHz square wave through the thing
with the controls flat. If the top of the squarewave slopes down, you
have a low frequency response problem. If it slopes up, you have a
high frequency response problem. If the leading edge rings, you have
an impulse problem of some sort. It is a very quick and easy way to get
a good notion of the average health of the system. And if you have a
problem, you can use the scope and go from stage to stage until you find
the offender.

But if in the process of replacing parts that need it anyway I can move
that equivalent price point a little (or a lot), and not screw up the
design, I should have a very sweet sounding console, and without getting
into huge piles of cash. I hope.


Replace all the electrolytics first.... switches and pots might be fixable
by cleaning and a little Cailube, but until you get the leaky caps out you
don't know if there's a real problem or not.
--scott

--
"C'est un Nagra. C'est suisse, et tres, tres precis."
  #23   Report Post  
Ben Bradley
 
Posts: n/a
Default

On Mon, 25 Apr 2005 01:20:54 -0000, Frank Stearns
wrote:

"Mark" writes:

if you decide to make all these changes, please make some before and
after distortion and frequency response measurements and share the
results with us.


I will indeed. Some excellent suggestions have been made on these various


...


be. Unfortunately I don't have access to an AP, nor can I plunk down
US$10K to get one. A friend has a Neutrik Minilyzer, but am not sure that
it will have the resolution to do precise measurements but will
investigate that, as well as PC-based analyzer options. I can still do
some crude tests with the generator and scope.


Try this:
http://rightmark.org/

Frank Stearns
Mobile Audio


-----
http://mindspring.com/~benbradley
  #24   Report Post  
Kevin Aylward
 
Posts: n/a
Default

wrote:
Replace the 47 uf caps with Panasonic FM 220 uf/25 v. This removes low
end rolloffs and phase shift. If you're wiggy about reverse bias, use
slow bipolar caps and bypass with a Wima MKP-2 .01 film cap. The fader
amp sees a 100k impedance, that's why the 2.2 uf value. Replace with a
Wima MKS-2 3.3 uf with a .01 MKP-2 across it.

Use a Black Gate N or NG for the 1000 uf sum cap. Bypass with good
films like MIT or InfiniCaps.

Opamps with higher gain bandwidth like 5532/OPA2134 etc. require a
redesign of the line input stage for stability. LT1358's will allow
direct coupling due to low offsets.

Replace the solo sum amp input cap to a 470 uf with a film bypass.
Replace the 22k feedback resistor with a 10 k for unity gain. Replace
the feedback cap with a 150 pf silver mica for stability.

Reverse bias is common in these mixers, the EQ section will shift bias
from positive to negative by simply rotating the frequency pot. I
found it more important to have a quality bypass around these caps, it
negates the slow response and allows the details through that normally
would be converted to heat through the electrolytic capacitor.


Yeah, and pigs will fly.


BTW, this info is offered as a help to the community, not to start any
trouble with you folks... So don't blow a gasket, it's only audio !


It seems you want to line your pockets with the cash of unsuspecting
suckers by selling grossly price inflated products based on unfounded
spec requirements. Like, $1500 for a mic preamp. Like, wow...yeah more
of that 3000v/us slew rate...

Kevin Aylward

http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #25   Report Post  
 
Posts: n/a
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Sounds like someone has blown a gasket. If you react so negativly to
freely offered information, I suspect you may have a heart attack if
anyone dared charge you for anything. I don't think you own a Delta
console so I wonder why you are even here...

BTW, I don't need to advertise for work, I have enough already, feel
free to not ever ask me for anything.

Go take a walk in the garden, find a girlfriend, go kill a cat and
switch to de-caf! One of these should work for you.

Jim Williams
Audio Upgrades



  #26   Report Post  
Predrag Trpkov
 
Posts: n/a
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wrote in message
ups.com...
Sounds like someone has blown a gasket. If you react so negativly to
freely offered information, I suspect you may have a heart attack if
anyone dared charge you for anything. I don't think you own a Delta
console so I wonder why you are even here...



To spoil the party for a potentially large number of people around the world
who silently follow this thread with keen interest in the subject - which
happens to be related to rather popular Soundcraft Delta consoles and not to
some frustrations of personal nature - the people who stand a chance of
actually benefitting from your generous sharing of what could be considered
proprietary information.

That's how it looks from where I stand.

Predrag


  #27   Report Post  
Frank Stearns
 
Posts: n/a
Default

"Predrag Trpkov" writes:
wrote in message
oups.com...
Sounds like someone has blown a gasket. If you react so negativly to
freely offered information, I suspect you may have a heart attack if
anyone dared charge you for anything. I don't think you own a Delta
console so I wonder why you are even here...


To spoil the party for a potentially large number of people around the world
who silently follow this thread with keen interest in the subject - which
happens to be related to rather popular Soundcraft Delta consoles and not to
some frustrations of personal nature - the people who stand a chance of
actually benefitting from your generous sharing of what could be considered
proprietary information.


That's how it looks from where I stand.


Indeed, Mr. Williams has been very generous with his time and help.

Years ago I was in the "if the numbers don't show it, it's not real"
camp. Then I got into a very good room with decent monitoring and a whole
new world opened up. Differences brought on by changing parts that spec'd
the "same" were no longer subtle or ambiguous, they were consistently (and
sometime painfully) obvious.

Numbers can tell the story -- problem is that after all these years we
*still* don't commonly use enough descriptive numbers to tell the whole
story. Moreover, marketing departments would have a hard time trying to
put a good spin on these numbers and not confuse the average user.

In the late 1940s engineers fought over whether AM radio would
benefit by extending the bandwidth from 5 KHz to 15 KHz. The advocates
were considered silly and ill-informed -- why, anyone knew that a 15KHz
bandwidth sounded terrible so why waste all that money upgrading the
systems?

If I remember the story correctly, Avery Fisher set up a *live* orchestra
behind an acoustically transparent (but visually opaque) curtain that in
turn had tunable acoustic elements behind it. The live audience would hear
either a 5KHz or 15KHz acoustical bandwidth. A nice ABX test. Of course,
the full-bandwidth sound won easily.

Follow-on research revealed that the original electrical systems had
terrible distortion in the high bands, something that in the day many
opposing engineers had not considered. It was outside their current
orthodoxy, so they ignored or belittled the notion of 15KHz bandwidth.

(We saw similar attitudes among some engineers early on with CDs. CDs
measured "perfect" therefore were perfect, until someone described the
notion of jitter -- with numbers -- and how it could affect the perceived
sound.)

And so it is with the modifications that Mr. Williams and others do --
there's nothing voodoo about them. (And many design engineers probably
know exactly the same tricks but are limited by management to a specific
design/build budget.)

One of my contentions is that some of these mods really show their true
worth at the very *end* of a signal chain -- the consumer's playback
system. The cleaner you start back at the very beginning, the more "room"
you have to accumulate various inevitable distortions before bumping into
the corresponding thresholds of human perception. And this accumulation
seems to be of a logrithmic nature, which reinforces the notion of keeping
that signal as pure as you can for as long as you can before those
accumulative step-ups start getting large.

Happy recording.

Frank Stearns
Mobile Audio
--
  #29   Report Post  
Lorin David Schultz
 
Posts: n/a
Default

wrote in message
ups.com...
Sounds like someone has blown a gasket. If you react so negativly to
freely offered information, I suspect you may have a heart attack if
anyone dared charge you for anything. I don't think you own a Delta
console so I wonder why you are even here...

BTW, I don't need to advertise for work, I have enough already, feel
free to not ever ask me for anything.

Go take a walk in the garden, find a girlfriend, go kill a cat and
switch to de-caf! One of these should work for you.

Jim Williams
Audio Upgrades




FWIW Jim, I smacked lips with delight over your post.

First, because I own a couple Deltas and may actually put that info to
use someday. Knowing your track record with Deltas, I know better than
to second-guess your suggestions about that particular device! g

Second, and more importantly, because it made me feel good to see that
kind of expertise sharing going on here. Gabe would be proud!

Don't let someone who sees things differently discourage you. You done
good.

--
"It CAN'T be too loud... some of the red lights aren't even on yet!"
- Lorin David Schultz
in the control room
making even bad news sound good

(Remove spamblock to reply)


  #30   Report Post  
 
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Have you actually _listened_ to said preamp?



  #31   Report Post  
Kevin Aylward
 
Posts: n/a
Default

wrote:
Have you actually _listened_ to said preamp?


Why? It will sound identical to any other preamp with 1/10 the spec, and
1/100 the price.

Kevin Aylward

http://www.anasoft.co.uk/EE/index.html
http://www.anasoft.co.uk
SuperSpice, a very affordable Mixed-Mode
Windows Simulator with Schematic Capture,
Waveform Display, FFT's and Filter Design.


  #35   Report Post  
 
Posts: n/a
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Perhaps a career in video would suit your talents better. If you can't
hear any of this stuff, maybe you can see some of these things.

I use the Audio Precision analyzer in the design and testing of the
High Speed Mic Preamp as well as mods done to other manufacturers
equipment. Yes, it does show subtle test variations. It also will show
measurements that may be nearly identical, but sound different. It,
like any test rig has severe limitations due to the fact it uses steady
state stimulus rather than the violent waveforms of actual music.

Folks that design gear based on test results will miss the boat every
time. Test gear will tell you if something is wrong, only your ears
will tell you when something is right. Yes, once the bugs are worked
out on a design, there comes a point when you turn off the analyzer and
turn on the ears.

Jim Williams
Audio Upgrades

BTW, replace the 220 uf or 47 uf power supply filters on each Delta
module with a Panasonic 470 uf 25v FM series. Replace the 10 ohm 1/4
watt fusing resistors wth 10 ohm 1/2 watt. Better low end punch.



  #36   Report Post  
 
Posts: n/a
Default

wrote:
Have you actually _listened_ to said preamp?



Why? It will sound identical to any other preamp with 1/10 the spec,
and
1/100 the price.

Kevin Aylward

"Peoples perceptions are based on their belief of the facts, not the
facts"=20

You're not immune either you know.

  #37   Report Post  
Pooh Bear
 
Posts: n/a
Default


Frank Stearns wrote:

In preparation for replacing or in some cases removing the electrolytics
in my Soundcraft Delta, I've been cataloging those in the signal path.
I've made offset measurements on both sides of many caps and found some
with zero offset on either side. Good candidates for removal, I'd guess.


Not really. The voltages you measure are only valid at the time they're made.
Audio circuits aren't precision DC amplifiers ! The voltages will drift with
time and temperature.


(I did throw a 0.5 uf cap across the scope probe to filter the AC noise
component, which was obscuring the small DC offsets.)

I'm curious about two things. First, in a few cases where offset is
present (a few mV) the voltage is opposite the labeled polarity on the
cap. Obviously the cap hasn't blown apart from the small reversal,


You'll need rather more than millivolts to do that !

but does the distortion go up?


No. For the same reason that polarised electrolytics work perfectly as
coupling caps under zero bias conditions when used intelligently.

You'll typically need to see a few hundred mV reverse bias before there's any
consequence.

Second item is why certain cap values were chosen by the designer. Most of
the interstage couplers are 47 uf/25 V -- perhaps a large enough value so
that after going through a number of them the LF roll off is still below
20 Hz. (Though if stuck using these, perhaps I should bump them up to 100
uf for better LF?)


I use 100uF/16V for output coupling caps mainly. Always been fine. Works for
Neve too !


What I don't quite get, though, are the 2.2 uf/50V parts on the fader
returns and outputs of most other rotary level controls. Is the idea to
band-limit the LF


Uh ! ?????

so that the control action is clean(er) across a wide
range of dirt in the part and aging? Or am I missing something?


I think you're missing something. Nevertheless I use 10uF/16V parts typically
in the instances you refer to.


Next, the input to the L/R mix summing amps (and aux bus summers) is 1000
uf/6.3V. Why the huge value here? Why not 100 or 470? (Not saying they
should be that way, just curious as to why.)


Why ? Because the source resistance is the parallel value of *all* the mix bus
Rs - i.e. *low* !


CAP BIASING - where electrolytic caps must be used, this seems like an
interesting idea to try, but I wonder how best to do this. How much bias V
do we need? If I grab, say, the 17V positive rail through dropping
resistors to provide a couple of volts, won't there be increased crosstalk
by some signal getting back into the pos. rail and into other bias
injection points? (Not to mention the op amps themselves.)


They don't need biasing. Why ? Because the AC component of signal across them
is so tiny that they don't *need* to be polarised. The AC signal appearing
across the cap is so small that this is why electrolytics work so well as
coupling caps - it introduces no issues of significance.

This is actually a *long story* - suffice to say I've measured electrolytics
as coupling caps - and while such caps aren't *perfect* - their contribution
to any signal degradation is miniscule. To see the effect you have to measure
*across* the coupling cap itself ( where there might be a mV or so of signal
perhaps - compared to Volts in the circuit under test ) . Measuring at the
load will never reveal any imperfections.


Should I use a little regulator, say a 7803 (if there is such a beast, or
a 7805 if not) local to each cap "pair" I'd want to bias? By pair I mean
two electros replacing an original single cap, with the + sides tied
back-to-back and the bias injected there. Would the output stages of such
regulators impact the signal fidelity?


Where there is a potentially large DC offset in the signal - I use the back to
back method and bias the centre point from the op-amps' regulated supply via a
very large value R - say 1M. And you needn't worry about the regulators -
thery're injecting any noise via 1 Meg into a few ohms ( the signal path
impedance ) - and the noise on a decent regulated rail should be in the
hundreds of uV max anyway. I.e. you're injecting femto Volts of noise ( if
that ) into the signal chain most likely !

You could also used non-polarised electrolytics


Graham

  #38   Report Post  
Mark
 
Posts: n/a
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Graham,

I'll have to second everything you said.
Reading this crazy thread brought my curiosity to the point where I
went to the lab today and hooked up a 10 uF 16 Volt cheap electrolytic
cap to a generator and scope. The generator source z is 50 Ohms and I
set the scope for 50 Ohm input so the cap is seeing 100 Ohms. I had 0
volts DC bias on the cap. At about 20 Hz the cap was attenuating the
signal about 6 dB, ie 1/2 the gen output was across the cap and 1/2
across the load. I had to raise the signal swing to over 5 volts p-p
before I could see some effect of the signal reverse biasing the cap.
In most applications the purpose of the cap is to couple the signal so
there is very very little signal voltage ACROSS the cap so it has
little opportunity to create any distortion. And the signal level in
line and mic circuits are pretty low anyway. The only case I could
think of where there might be an issue is in a high level high pass
filter (speaker crossover?) where the cap might see a large portion of
the signal swing across it. I completly agree with you, if the
signal swing ACROSS the cap is less then 1 Volt or so, the cap does not
need to be biased.
Note the signal passing THROUGH the cap can be much larger than the
swing ACROSS the cap except in the case of high pass filters.

But there will still be folks that swear they can hear something...

Whatever...

Maybe the other guys have the right idea...anybody want to buy a set of
gold plated matched coupling caps, cheap , only $50 a pair.

Mark

  #39   Report Post  
Pooh Bear
 
Posts: n/a
Default

Mark wrote:

Graham,

I'll have to second everything you said.
Reading this crazy thread brought my curiosity to the point where I
went to the lab today and hooked up a 10 uF 16 Volt cheap electrolytic
cap to a generator and scope. The generator source z is 50 Ohms and I
set the scope for 50 Ohm input so the cap is seeing 100 Ohms. I had 0
volts DC bias on the cap. At about 20 Hz the cap was attenuating the
signal about 6 dB, ie 1/2 the gen output was across the cap and 1/2
across the load. I had to raise the signal swing to over 5 volts p-p
before I could see some effect of the signal reverse biasing the cap.
In most applications the purpose of the cap is to couple the signal so
there is very very little signal voltage ACROSS the cap so it has
little opportunity to create any distortion. And the signal level in
line and mic circuits are pretty low anyway. The only case I could
think of where there might be an issue is in a high level high pass
filter (speaker crossover?) where the cap might see a large portion of
the signal swing across it. I completly agree with you, if the
signal swing ACROSS the cap is less then 1 Volt or so, the cap does not
need to be biased.
Note the signal passing THROUGH the cap can be much larger than the
swing ACROSS the cap except in the case of high pass filters.

But there will still be folks that swear they can hear something...

Whatever...

Maybe the other guys have the right idea...anybody want to buy a set of
gold plated matched coupling caps, cheap , only $50 a pair.


LOL !

Some months ago, stimulated by a similar thread, I actually made some
measurements on non-polarised electrolytics as coupling caps.

I used an Audio Precision generator / analyser ( 40 ohms output Z ) and
hooked up my favourite 100uF/16V output coupling caps driving a choice of
600 ohm ( worst case ) or 10k ohm ( more typical ) load.

In order to get some volts across the cap I ran the tets with a 10V input
signal.

Naturally, the volts across the cap are larger at low frequencies - and I
was *just* able to measure a distortion degradion with a 10V signal @ 20 Hz
with the 600 ohm load. It was undetectable with the 10k ohm load.

That's a pretty tough and untypical test ( 10V @ 20Hz into a real 600 ohm
load ) and still the distortion was barely affected much beyond oscillator
residual which is around -100 dB !

@ 3V there was no degradation under the same conditions btw.

Measuring *across* the cap was interesting though ! There is indeed some
non-linearity but not necessarily where you'd expect it. I saw some funny
waveforms @ 2 kHz actually - but then there was only about 1mV across the
cap at that frequency, -80dB relative to the test signal - so 3% THD
across the cap equates to -110dB SINAD ref the signal.

( figures quoted are off the top of my head from memory )


Graham

  #40   Report Post  
 
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The bottom line for me is: there's much hard data to utilize in these
issues but there is also judgement used in how this data is applied in
real world applications.


And, sorry, I can't separate the judgement of someone whose lead off
promo picture of himself is standing in the kitchen doorway in his
socks with a banana headstock Explorer.


And somehow correcting the timing of web midi files and reposting them
seems kinda far from how most of the propellorheads I know spend their
time.

"shrug"



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