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Transformer Core Loss Test
Since I firmly advised ( :-0 ) Mr Stewart yesterday that testing for HF core loss can only be done with a single winding in place - I decided to try out my own suggestion. I had a standard 160 VA toroidal core (with plastic covers ) left over from an old project - so I would 40 turns of 1mm copper wire onto it, spread evenly around. I used a SS amplifier to drive the winding with a 2 ohm WW resistor in series to allow current sensing - a dual beam scope monitored the drive voltage and current waveforms. The input level was held at 5 volt rms and the traces overlapped on the scope screen to allow the relative phase angle to be measured at each frequency. Hz phi PF mA mW 50 36 0.8 100 400 100 35 0.82 85 348 300 35 0.82 58 239 1k 29 0.88 42 185 3k 25 0.91 34 155 10k 22 0.93 27 126 30k 23 0.92 21 97 100k 24 0.92 17 78 Points to note: 1. The phase angle is always lagging and fairly constant. 2. Both current and power fall with rising frequency all the way to 00kHz - and beyond. 3. The is no secondary winding to bugger things up. 4. The core was just showing signs of saturation at 50 Hz and 5 volts. 5. The resistance of the winding was 0.16 ohms - making copper loss a negligible at 1.6 mW at 50 Hz. ............ Phil |
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