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#1
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using a transformer for a choke
Since it's hard to find chokes, I was wondering if a power transformer
or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. Thanks |
#2
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David R Brooks wrote:
In most applications, chokes carry a heavy DC current. If you put this through a transformer (unmodified), you will likely saturate the iron core. Chokes usually have an air-gap in the magnetic circuit, to prevent saturation. You may be able to experiment with altering your transformer in this way. The air gap acts as a "resistance" in the magnetic path, & reduces the flux to a level the core can handle. Of course, it likewise reduces the inductance. You can connect the secondary and primary in series in such a way that they add more inductance. Not a lot more, but as inductance goes up by the square of the number of turns, it is significant. if it's a 12V secondary and 120V primary, the inductance would go up 1.2 times. |
#3
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"gojamo"... Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. ** Is that 1 amp AC or DC ?? What series resistance is acceptable ? ................ Phil |
#4
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Phil Allison wrote: "gojamo"... Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. ** Is that 1 amp AC or DC ?? What series resistance is acceptable ? ............... Phil 1 amp DC. No more than a couple of ohms. 0.5 henry preferred, but 0.3 henry acceptable. Thanks |
#5
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"gojamo" Phil Allison wrote: Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. ** Is that 1 amp AC or DC ?? What series resistance is acceptable ? 1 amp DC. No more than a couple of ohms. 0.5 henry preferred, but 0.3 henry acceptable. ** For a power tranny to have a *primary resistance* of 2 ohms means it is huge - 200VA size if 120 volt, 600 VA if 240 volt !! The secondary winding is the one to go for then - something of about 30 VA and 20 volts might be about 2 ohms. However - you will have to pull all the laminations out and re-stack them so the Is and the Es are together and create a small air gap. Something like 0.5 to 1mm would be in the ball park. ............ Phil |
#6
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Phil Allison wrote: "gojamo" Phil Allison wrote: Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. ** Is that 1 amp AC or DC ?? What series resistance is acceptable ? 1 amp DC. No more than a couple of ohms. 0.5 henry preferred, but 0.3 henry acceptable. ** For a power tranny to have a *primary resistance* of 2 ohms means it is huge - 200VA size if 120 volt, 600 VA if 240 volt !! The secondary winding is the one to go for then - something of about 30 VA and 20 volts might be about 2 ohms. However - you will have to pull all the laminations out and re-stack them so the Is and the Es are together and create a small air gap. Something like 0.5 to 1mm would be in the ball park. I don't like his chances of being able to pull apart a large mains E&I trannie which has been well varnished, and thus has well adhering lams. 0.5 to 1 mm gaps size might be right, but we are not told what the purpose of the choke is to be. By the time he does that without breaking the bobbin or otherwise casusing damage, he could have bought a Hammond choke. But if the Hammond DCR is too high, then he has to make something Using a mains tranny will probably result in a very overweight choke compared to what could be achieved with a new design. To get 0.3H at 1A DC and 2 ohms would take a core about 50mm stack of 38mm tongue, and fill the bobbin with 1.4 mm dia wire. I am guessing, and a real design would have to be worked out using Hanna's method, or following the recipes in the choke ready reckoner tables. It would be easier to make a new choke than stuff around with a mains tranny. I have a choke with the above dimensions, but its 2H at 0.5 amps, and about 9 ohms. To get 2 ohms, you need larger wire, fewer turns, so you get less inductance. An old defunct tranny can be put into a log fire just to heat it to dull red, and then removed, and allowed to cool down slowly. This will vaporize the plastic bobbin, and the varnish, and the whole item will fall apart easily when the bolts are undone, and the wire cut off removed for recycling. The magnetic properties of the core won't be altered since the slight annealing won't hurt. I measured some GOSS after firing, and it measured the same u as before firing. Its messy, sure, but I did a barrow load of old stuffed trannies last winter in my open fire, and its saved me from having to purchases new stock. I know where to get new plastic bobbins and winding wire. I never re-use old winding wire from an old tranny. Patrick Turner. ........... Phil |
#7
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"Patrick Turner" wrote in message ... : I measured some GOSS after firing, and it measured the same u : as before firing. : : Its messy, sure, but I did a barrow load of old stuffed trannies last winter : in my open fire, and its saved me from having to purchases new stock. : I know where to get new plastic bobbins and winding wire. : : I never re-use old winding wire from an old tranny. well, you could use it presumably to wind some series L to tame an SS amp that has to drive a Quad ESL :-)) Rudy : Patrick Turner. : : : : : : ........... Phil : |
#8
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I don't like his chances of being able to pull apart a large mains E&I trannie which has been well varnished, and thus has well adhering lams. 0.5 to 1 mm gaps size might be right, but we are not told what the purpose of the choke is to be. If the transformer is big enough, he could use it as is before saturation sets in. Not efficient, and would never be done in a commercial product, but if it's what he has in the scrap pile... It would be twice (or is it 4 times) as big as a proper choke would be, but if the transformer is "free" and he has enough room on the chassis, it would work. It's somewhat similar to the use of a push pull output transformer in a single ended amp. One would have to set the quiescent current of the output tube at 1/2 the peak current seen in the push pull amp to avoid saturation if you don't modify the lams. You'd only get about 1/4 the audio power, but it would work. |
#9
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What about using an old flyback tranny out of a junk TV? Those are air
gapped, and can take pretty high current. "gojamo" wrote in message oups.com... Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. Thanks |
#10
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tubesforall wrote: What about using an old flyback tranny out of a junk TV? Those are air gapped, and can take pretty high current. Test one to find out. To learn, you must build, observe, test, measure, measure again, and again, note everything in a neat work book, and make a conclusion as to whether the initial aim was fulfilled, and list the reasons why succes was achieved, or list the reasons why the selected item failed to fulfil the ambition you had for it. This trains the brain to learn from experience, and not all humans have this ablity........ I learnt the scientific method from my dad who was a vet, and as a teenager I read his science class exercize books he prepared when he was at school some 35 years before me. The method made sense to me, being a naturally observant person, and I did well at Physics. I failed all arty farty subjects like English, French and Latin, and I do have to struggle to say what I mean, and mean what i say, but I still hope I can inspire you to answer your questions by result of your own independant effort. Would that not lead you to feel proud of yourself? Years after I went through high school, and with no teachers to ask about the matters I investigated, I abandoned myself into the shed I built for work and stayed there until I learnt about triodes, and a little practical electro magnetics, in the sole company of some fine old books such as RDH4, where all your questions are better answered even though it will be in an indirect manner. If you find yourself unable to comprehend Ohm's Law, or impedance and resistance ideas, and stare with a vacant mind free of questions while your equipmnent you have hooked up produces only smoke, ask youself if you are really able to be a technical person, or whether you'd be better off painting a picture, or being an accountant. We hope you have some idea of basic safety procedures, and that you are not prone to giving yourself a shock from highish voltages every week. A flyback tranny from a TV has some particular attributes. What are they? Patrick Turner. "gojamo" wrote in message oups.com... Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. Thanks |
#12
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DoorBell trannies are for very intermittent use only. I wouldn't think it
would handle the current for long. But another idea is to use a Japanese to US line matching transformer. The resistance will be about right, and saturation should not be a problem with the size of these babies. Available at surplus stores for a few bucks. "Jon Yaeger" wrote in message ... in article , tubesforall at wrote on 4/11/05 11:38 PM: What about using an old flyback tranny out of a junk TV? Those are air gapped, and can take pretty high current. "gojamo" wrote in message oups.com... Since it's hard to find chokes, I was wondering if a power transformer or audio transformer can be used for one. I need a couple with about 0.5 henry at least 1 amp. Thanks Offhand, I wouldn't think it would be suitable. But I AM sure it would make an amplifier look like hell! I think rearranging laminations would be your best bet. Maybe experiment with an old doorbell transformer. Jon |
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